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Thermoforming Products

Thermoforming is a process where a flat sheet of thermoplastic material is heated until pliable, laid over a custom-designed mold, and then firmly vacuum-sealed to make a part. Cary Products tailors our thermoforming services to your specific requirements. Our state-of-the-art technologies and highly skilled experts help us provide you with lower overall tooling costs and faster turnaround times. Whether you need a one-time prototype for your R&D department or ongoing low-volume production, our thermoforming products will bring your ideas to life.

Reduce Tooling Costs with Thermoforming Products

One of the primary advantages of thermoforming over other molding technologies is its cheaper tooling costs. Because thermoforming uses a solid sheet of material, the deburring process is quicker and often requires less extensive tooling, particularly if your project requires a family mold. Cary Products uses cutting-edge thermoforming machines to ensure the shortest cycle times possible, and our team of experienced professionals take great pride in making sure your project is on time and on budget.

Ideal for Large Parts

Thermoforming is excellent for larger pieces and ongoing low-volume projects. Cary Products has the capabilities to accommodate sheets as large as 48” x 96” and up to 0.250” thick. Our design and engineering specialists use the latest technology to help ensure the highest quality results in the industry. We are committed to providing our clients with everything from customized design solutions to finishing your products to end-use perfection.

State-of-the-Art Technology for Superior Results

Innovation has always driven the manufacturing industry to newer, greater places. Here, at Cary Products, we take great pride in using the latest advances in 3D technology to produce extraordinary outcomes for our customers. From custom designing your molds through production and delivery, we are dedicated to upholding our ISO 9001:2015-certified quality standards to ensure you get superior results every time.

Our state-of-the-art technology isn’t limited to our outstanding Design and Engineering team; our full-service production facility houses some of the latest in machining capabilities. This allows us to live up to our promise to provide a complete production experience from start to finish.

Full-Service Production Facility

Cary Products is a full-service manufacturing plant that proudly provides our clients with a complete production experience. Transforming your idea into reality starts with custom designing our services to meet your unique needs. Our 5-axis CNC routing machines can handle intricate cuts, reducing the need for manual finishing and increasing cutting speeds. We have the ability to tackle challenging projects while delivering high-quality outcomes. Our skilled team is dedicated to providing exceptional customer service and guaranteeing the success of your project from start to finish.

Custom Solutions with Cary Products

For more than 70 years, Cary Products has worked to develop innovative solutions throughout the industry. From helping pioneer the automotive HVAC market to helping farmers improve profit margins, we are proud of our history of innovation. Contact us today to discuss your project needs and discover how our thermoforming and CNC machining services can transform your ideas!