Plastic Manufacturing & Tooling Capabilities
At Cary Products, our capabilities are built on over 75 years of manufacturing experience and a commitment to precision that runs through every process, machine, and team member in our facility. From a single custom component to high-volume production runs, our in-house injection molding, thermoforming, and tooling operations give our clients a single, accountable partner — from initial design through final delivery.
Our Hutchins, Texas facility is ISO 9001:2015 certified, and every capability listed below operates under our strict Quality Management System.
Injection Molding Capabilities
Cary Products operates 28 CH-America injection molding machines, providing the flexibility to handle projects of virtually any scale — from prototype runs to sustained high-volume production.
Equipment Specifications
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Tonnage range: 97 to 700 tons
- Shot Sizes: Up to 104 ounces
- Machine fleet: 28 machines, models from 2018 to 2022
- Features: Hydraulic ejection systems, core pull capabilities, and air options for complex mold designs
What This Means for Your Project
Our machine range allows us to produce both small, intricate components and large structural plastic parts within the same facility. Whether your application requires tight dimensional tolerances, complex geometries, or sustained output at high volume, our injection molding floor is equipped to deliver consistent, quality results.
We produce custom plastic parts for the automotive, HVAC/MVAC, energy, construction, agriculture, and commercial industries. Our team works directly with clients from the design phase forward, ensuring parts are engineered for manufacturability before tooling is ever cut.
Thermoforming Capabilities
For applications requiring large-format plastic parts, deep-draw geometries, or reduced tooling costs compared to injection molding, our thermoforming capabilities provide a cost-effective alternative without compromising quality.
Equipment Specifications
- Maximum forming area: 93.7″ × 45.7″
- Draw depth: Up to 30 inches
- Equipment: Formech thermoforming machines
- Applications: Custom enclosures, HVAC ducting, automotive interior components, agricultural equipment panels, and specialty industrial parts
When to Choose Thermoforming
Thermoforming is particularly well suited for medium to large parts where tooling cost is a significant consideration, or where the part geometry benefits from a formed sheet rather than an injected material. Our engineering team can advise on the optimal process for your specific part requirements — and in some cases, a combination of injection-molded and thermoformed components is the most efficient solution.
Injection Mold Tooling Capabilities
Our in-house tool room is one of the defining advantages of working with Cary Products. Keeping tooling in-house gives us direct control over quality, lead times, and cost — benefits that flow directly to our clients.
Tool Room Equipment
Our tool room is equipped with a full range of precision machining technology:
- CNC Milling and Lathes (2 machines)
- 5-Axis CNC Routers
- CNC EDM (Electrical Discharge Machining)
- 2 Bridgeport Mills
- 3 Surface Grinders
- Overhead Crane
- Vertical and Horizontal Saws
- Drill Press
- CAD/CAM Software
New Production Tooling
Our tooling team specializes in the design and development of new production tooling from the ground up. Working directly with clients and using advanced CAD/CAM software, we engineer custom molds that meet your part specifications and production volume requirements. Our 5-axis CNC routers are capable of producing intricate, precision cuts without manual repositioning — reducing cycle time, lowering costs, and minimizing the risk of human error.
Preventative Maintenance
Tooling is a significant capital investment, and protecting it is part of how we deliver long-term value. All molds, dies, and tooling components at Cary Products are enrolled in customized preventative maintenance programs managed by our Quality Assurance Team. Regular inspections, cleanings, and calibrations identify and address potential issues before they cause production downtime.
In-House Repair and Modification
When unexpected issues arise, our in-house repair and modification capabilities mean problems are diagnosed and resolved quickly — without the delays and costs of outsourcing. Whether the need is a minor repair, a design modification, or a full overhaul, our technicians respond with urgency because we understand what unplanned downtime costs a production operation.
Design & Engineering Support
Our capabilities extend beyond the shop floor. Every project at Cary Products begins with design and engineering collaboration, ensuring that what gets built is manufacturable, cost-effective, and precisely what the client needs.
Our engineering team provides:
- 3D CAD modeling and design-for-manufacturability (DFM) review
- Metal-to-plastic conversion engineering
- Prototyping and design iteration support
- Tooling design integrated with part design from the start
This front-end investment reduces revisions, shortens lead times, and protects clients from discovering design issues after tooling has already been cut.
Quality Management
Every capability at Cary Products operates under our ISO 9001:2015-certified Quality Management System. This means:
- Process inspections at every stage of production
- Documented quality controls from design through final delivery
- A dedicated Quality Assurance Team overseeing all tooling maintenance and production output
- Consistent, auditable results that meet the standards required by automotive, energy, and industrial OEM clients
Our ISO 9001:2015 certification is not a marketing claim — it is a framework that governs how every part is designed, built, inspected, and delivered.
Industries We Serve
Our capabilities are purpose-built for the demands of B2B manufacturing across:
- Automotive & MVAC — High-volume injection molded components, louvers, air movement parts
- HVAC & Commercial — Custom thermoformed and injection molded enclosures and components
- Energy — Precision plastic parts for industrial and energy sector applications
- Agriculture — Durable components built for demanding field conditions
- Construction — Custom plastic parts for building products and mechanical systems
Partner with Cary Products
When your project requires precision tooling, consistent production, and a manufacturing partner who can take it from concept to delivery under one roof — Cary Products has the capabilities and the experience to deliver.
Contact us to discuss your project requirements, request a quote, or arrange a facility review.